Cornucopia has already overflowed the briefcase which I remodeled with custom plastic dividers.
With the announcement that next year's small and large expansion (plus promo card) will be the end of Dominion, we now know roughly how many Dominion cards there will be. Assuming I wish to also carry a few custom-designed Dominion cards, and further assuming we will not have weird-shaped extra bits with next year's expansions, I can create the last Dominion storage solution that I will ever need to build.
I have cheap access to a laser cutter at my local hacker space. The case will have wheels and an extendable handle, containing two shelves of vertically-stacked cards. It will be mostly 1/8" acrylic which I will buy from
Alba Plastic. I considered birch plywood, but decided in favor of acrylic's strength.
One of the design challenges is the alphabet. I don't know what letters the forthcoming cards will start with. I think I should laser-perforate/cut posterboard, engraved with the names of the cards, to make an individual sleeve for each stack of cards, so that they can be re-ordered. Laser-cut foam spacers will stand in for future expansions.
I tried architect modeling board (as most game boards are made from) and extra-thin mat board for the sleeves, but they didn't perforate well, or even fold well when scored. Besides, they're too heavy. I figure I can always just laser-cut more extra posterboard sleeves in case I need to replace them. They're cheap.
I can't laser any styrene or any other plastic with chlorine in it.
Thoughts?